The demand for lithium batteries in warehouses, manufacturing facilities, and other industrial applications has risen significantly over the past several years because of the amazing benefits they offer.
Are you looking for a way to improve operational efficiency? Is your company looking to invest in new technologies that can help positively impact your bottom line? Have you heard of lithium batteries and want to explore their potential?
As your trusted industrial battery supplier, we want to help you understand lithium batteries, if they are worth the hype, and most importantly if they are worth it for you. Below we have highlighted several advantages and considerations of lithium batteries. If you have additional questions, don’t hesitate to reach out.
Advantages of lithium batteries in industrial applications
Lithium batteries have become a much-needed upgrade in industrial spaces, driving efficiency and innovation across various sectors. From manufacturing to logistics, many sectors are adopting lithium batteries for the advantages they can bring. Here’s the advantages they are offering businesses.
High Energy Density
One of the primary advantages of lithium batteries is their high energy density. This means they can store a large amount of energy in a relatively small and lightweight package. For industrial applications, this translates to longer operating times for equipment and devices without the need for frequent recharging. In sectors where downtime can be costly, such as manufacturing and warehousing, the high energy density of lithium batteries ensures continuous operations and improved productivity.
Long Lifespan
Lithium batteries boast a longer lifespan compared to traditional lead-acid batteries. They can endure hundreds to potentially thousands of charge-discharge cycles before their capacity significantly degrades. This longevity reduces the need for frequent replacements, leading to lower maintenance costs and less operational disruption. For industries like telecommunications, where reliability is paramount, lithium batteries provide a robust solution that supports uninterrupted service.
Fast Charging
In industrial settings, time is money. Lithium batteries offer rapid charging capabilities, significantly reducing the downtime associated with recharging. This is particularly beneficial in logistics and warehousing, where machinery like forklifts and automated guided vehicles (AGVs) need to be operational around the clock. With lithium batteries, these machines can be quickly recharged during short breaks, enhancing overall efficiency.
Decreased Maintenance (no watering)
Time spent on battery maintenance and watering lead-acid batteries can be a significant drain on both financial resources and manpower. Lithium batteries, however, do not require watering and have less maintenance demands. Most organizations either have a team dedicated to the watering and maintenance of batteries which requires manpower and poses a safety risk, or they hire out the service which can be a big expenditure. With lithium batteries, organizations can reduce their maintenance costs and risks associated with maintaining the batteries.
Enhanced Safety Features
Modern lithium batteries are equipped with advanced safety mechanisms to prevent issues like overheating, overcharging, and short-circuiting. Innovations such as Battery Management Systems (BMS) ensure that lithium batteries operate safely under various conditions, providing a reliable power source for critical industrial applications. This is especially important in environments where safety is a top priority, such as chemical plants and mining operations.
Improved Total Cost of Ownership
Every organization has to balance immediate profitability with long-term profitability. Lithium batteries can be more expensive upfront but they offer a better long-term cost of ownership compared to traditional lead acid. Organizations can weigh the benefits of improved productivity, decreased maintenance costs, the potential of improved production or run time, and decreased downtime due to charging (if applicable) with the costs of purchasing new batteries for their vehicles to determine if the long-term benefits are worth it.
What you need to know before transitioning to lithium batteries
The advantages of lithium batteries are great, but before diving into purchasing lithium batteries for your vehicles, there are some things your organization should consider.
New chargers may be needed
In addition to the battery, new charging equipment may be needed. A high-output battery charger with an opportunity charging function will allow for quick charging in short periods which is perfect for a 24/7 operation.
New training may be required
As with any new equipment or process training should be considered. Not only is this an important step in ensuring proper handling of the lithium batteries, it’s also a good opportunity to review overall safety and best practices.
Battery Weight
A secondary role for batteries is to balance the weight of equipment like forklifts. So keep in mind that lithium batteries tend to be lighter than lead batteries and can throw off this balance if not careful. If the lithium batteries you purchase are lighter than the batteries you are currently using, make sure to find an alternative weight source to ensure proper balance.
Brand and Quality
As the need for lithium batteries has grown, many companies have joined the marketplace. However, not all brands offer the same quality. When purchasing lithium batteries ensure you choose a reliable brand that offers high-quality batteries. This will make a difference in the power output and longevity of your batteries. As an industrial battery supplier, we offer DEKA batteries because we believe in the lifetime value their batteries provide to our clients.
Considering Lithium? Consult with a Trusted Battery Supplier
Transitioning to lithium can be a sizeable investment especially if your organization owns a large fleet of vehicles. To ensure a successful transition it’s best to consult with a trusted battery supplier.
Working with a trusted battery supplier will save you time, money and headaches throughout the process. They can make sure you are purchasing a quality product and have everything you need for the switch.
If your organization is in the Mid-Atlantic region, we would be happy to assist you in exploring lithium batteries for your business.
