Category: Batteries

Battery Handling Equipment Considerations for Growing Fleets

As fleets grow, so do the complexities of managing their power needs. For industrial operations reliant on electric forklifts, pallet jacks, or other battery-operated machinery, having the right battery handling equipment is essential for maintaining efficiency, safety, and productivity. When scaling your fleet, it’s crucial to assess and adjust your battery handling setup to meet increased demands.

Here’s a comprehensive guide to battery handling equipment considerations that can help ensure your growing fleet remains reliable and safe.

1. Assessing Battery Capacity Requirements

A growing fleet means a greater need for power. This often results in increased demand on your battery infrastructure, so it’s essential to evaluate your current capacity and forecast future needs:

As fleet demands grow, having spare batteries charged and ready is crucial to prevent downtime.

Identify the number and size of batteries you need to support additional equipment.
Calculate how quickly batteries deplete during daily operations
As fleet demands grow, having spare batteries charged and ready is crucial to prevent downtime.

2. Selecting the Right Battery Handling Equipment

Battery handling equipment is essential for smooth battery replacement, charging, and storage. Here are the key types of equipment to consider:

For particularly heavy or specialized batteries, lifting beams and slings offer a safe and secure means of transferring batteries to and from vehicles or charging racks.
For medium to large fleets, battery carts allow workers to quickly and safely remove, transport, and install batteries. Select a cart that matches your battery sizes and weight capacity to ensure safe handling.
A battery extractor can help automate battery changeouts, saving time and reducing the risk of injury.

3. Optimizing Battery Charging Stations and Storage Layout

An organized, efficient charging station layout is critical for ensuring batteries are always ready when needed.

Investing in sturdy storage racks for spare batteries minimizes damage risks and keeps the workspace organized. Make sure racks are easily accessible, secure, and support the weight and dimensions of your batteries.
Designate a dedicated charging area to streamline battery swap-outs and reduce workplace congestion. Plan for enough space to accommodate growing numbers of batteries and chargers.
Charging areas must have proper ventilation, especially for lead-acid batteries, which release hydrogen gas during charging. Sufficient ventilation reduces the risk of explosions and ensures compliance with workplace safety standards.

4. Emphasizing Workplace Safety for Battery Handling

Safety becomes more challenging as fleets grow and battery handling frequency increases. Here are some key safety considerations:

As your fleet grows, clearly defined emergency response procedures become increasingly important. Make sure all personnel are trained in battery spill containment, fire extinguisher usage, and other emergency protocols.
Ensure that employees handling batteries are trained on best practices, including wearing personal protective equipment (PPE), such as gloves and eye protection, and knowing how to respond to battery spills or leaks.
Regularly inspect handling equipment, chargers, and batteries for signs of wear or malfunction. Establishing a routine maintenance schedule can help prevent accidents and ensure all equipment is in top condition.

5. Planning for Technological Advancements

Battery technology is constantly evolving, with lithium-ion and other battery types becoming more common in industrial applications. These modern batteries have different handling requirements, including:

Consider investing in BMS-compatible equipment and monitoring software as part of your battery handling setup.
Ensure your handling equipment and charging stations are compatible.

6. Budgeting for Scalable Battery Solutions

Expanding battery handling capabilities for a growing fleet requires careful financial planning.

Here’s what to consider:

While automated handling systems and advanced charging stations might require a larger initial investment, they often pay off through reduced labor costs, increased efficiency, and improved safety.
Choose equipment that can grow with your fleet. Opt for modular charging racks, for example, or adjustable battery extractors that can be upgraded as needs change.
Routinely assess if your current equipment meets your battery handling needs. Budgeting for periodic upgrades helps avoid bottlenecks and ensures you have the right equipment to support fleet expansion.

7. Leveraging Data for Optimized Battery Management

As fleets scale, battery data collection becomes invaluable for making informed decisions:

Data collected from battery usage and performance can inform predictive maintenance, allowing you to replace or service batteries before they fail and cause disruptions.
Using software to monitor battery cycles, charge rates, and health can help extend battery lifespan, reduce replacement costs, and optimize your handling strategy.

Strategic Battery Handling for a Growing Fleet

At Beal Industrial Products, we understand the unique challenges of managing industrial batteries and chargers. We’re here to help you select and implement reliable, efficient solutions that power your fleet as it grows.

If you’re ready to optimize your battery handling capabilities, contact us today for expert advice on equipment, setup, and support that ensures your fleet stays powered up and productive.

Finding The Best Electric Pallet Jack Batteries

warehouse working using an electric pallet jack to haul boxes

Finding the best electric pallet jack battery can be complicated. There’s several places to buy with multiple brands to choose from that offer all sorts of varying battery types. It can be a frustrating process when all you want to do is find the best quality battery.

As an industrial battery supplier in Maryland, we know your pain, and we want to help you understand the ins and outs of batteries to find the best choice for your pallet jacks.

Choose The Best Batteries For YOUR Needs

Before we dive into the different types of batteries and what’s best for different applications, it’s important to determine your needs.

Are you looking for the cheapest battery? Do you want the highest-performing batteries to ensure quality operations in the long term? Have you considered the total cost of ownership as a factor in choosing the right batteries?

Here are some things to consider when looking for a new battery

Price
Brand
Performance
Warranty
Battery Type
Performance Features (fast charging, flooded battery, etc.)

Knowing what you value will help you find the right battery for your specific needs. Some businesses are looking for a short-term cheaper solution while others are looking to maximize the return on each dollar they spend. Use this as a determining factor for finding the right batteries.

The Best Batteries For Various Applications

The “best” battery can be subjective because different battery types are designed for different applications. One battery type may be very good for a facility that uses one pallet jack intermittently but would not be ideal for a facility that uses multiple pallet jacks and operates around the clock.

To help you find the right battery for your needs, it’s a good idea to understand which batteries are designed for which applications.

The best affordable battery

For something durable and reliable yet affordable, consider a traditional lead-acid battery. The D-series from Deka is a great example of a versatile battery designed with both quality and value in mind. If you’re looking for the best value battery, then purchase a high-quality traditional lead-acid battery.

The best battery for maintenance savings

deka dominator maintenance-free gel battery

When looking to cut back on maintenance costs, consider a low-maintenance battery. A gelled-electrolyte lead-acid battery is one of the best choices when looking to save on maintenance costs. This type of battery does not require watering saving countless hours of manpower.

The best high-performance battery

collection of lithium batteries for different applications

If you want the absolute highest-performing, long-lasting battery then opt for a lithium-ion pallet jack battery. These batteries offer higher energy density, longer lifespan, faster charging capabilities, and are practically maintenance-free. Lithium-ion batteries will cost more than a traditional lead-acid battery, but far exceed its performance in nearly every category.

What problem do you need to solve with your new batteries? We recommend speaking with a battery specialist to help uncover the right battery. But, keep this in mind. Some brands are better than others and will deliver a superior product.

Our pick as the best pallet jack battery brand

As an industrial battery supplier, we recommend Deka batteries. They’ve set the standard for reliability and quality in the industry. When you buy a Deka brand battery you know you are getting a quality product that you can depend on.

If you’re looking for the cheapest batteries on the market, then you might want to look elsewhere. While Deka batteries are competitive, they are not the cheapest option available. However, they are worth the value if you consider the total cost of ownership.

What type of battery are you looking for? How would you define the best battery for your particular operation?

The best way to find the perfect solution is to speak with an experienced battery supplier. They will be able to take your needs and find the right solutions. If your facility is located in the Mid-Atlantic, then give us a call. We can help you find the right battery solutions for your pallet jacks, forklifts and other motive equipment.

electric pallet jack batteries

The Advantages of Lithium Batteries for Industrial Applications

The demand for lithium batteries in warehouses, manufacturing facilities, and other industrial applications has risen significantly over the past several years because of the amazing benefits they offer.

Are you looking for a way to improve operational efficiency? Is your company looking to invest in new technologies that can help positively impact your bottom line? Have you heard of lithium batteries and want to explore their potential?

As your trusted industrial battery supplier, we want to help you understand lithium batteries, if they are worth the hype, and most importantly if they are worth it for you. Below we have highlighted several advantages and considerations of lithium batteries. If you have additional questions, don’t hesitate to reach out.

Advantages of lithium batteries in industrial applications

Lithium batteries have become a much-needed upgrade in industrial spaces, driving efficiency and innovation across various sectors. From manufacturing to logistics, many sectors are adopting lithium batteries for the advantages they can bring. Here’s the advantages they are offering businesses.

High Energy Density

One of the primary advantages of lithium batteries is their high energy density. This means they can store a large amount of energy in a relatively small and lightweight package. For industrial applications, this translates to longer operating times for equipment and devices without the need for frequent recharging. In sectors where downtime can be costly, such as manufacturing and warehousing, the high energy density of lithium batteries ensures continuous operations and improved productivity.

Long Lifespan

Lithium batteries boast a longer lifespan compared to traditional lead-acid batteries. They can endure hundreds to potentially thousands of charge-discharge cycles before their capacity significantly degrades. This longevity reduces the need for frequent replacements, leading to lower maintenance costs and less operational disruption. For industries like telecommunications, where reliability is paramount, lithium batteries provide a robust solution that supports uninterrupted service.

Fast Charging

In industrial settings, time is money. Lithium batteries offer rapid charging capabilities, significantly reducing the downtime associated with recharging. This is particularly beneficial in logistics and warehousing, where machinery like forklifts and automated guided vehicles (AGVs) need to be operational around the clock. With lithium batteries, these machines can be quickly recharged during short breaks, enhancing overall efficiency.

Decreased Maintenance (no watering)

Time spent on battery maintenance and watering lead-acid batteries can be a significant drain on both financial resources and manpower. Lithium batteries, however, do not require watering and have less maintenance demands. Most organizations either have a team dedicated to the watering and maintenance of batteries which requires manpower and poses a safety risk, or they hire out the service which can be a big expenditure. With lithium batteries, organizations can reduce their maintenance costs and risks associated with maintaining the batteries.

Enhanced Safety Features

Modern lithium batteries are equipped with advanced safety mechanisms to prevent issues like overheating, overcharging, and short-circuiting. Innovations such as Battery Management Systems (BMS) ensure that lithium batteries operate safely under various conditions, providing a reliable power source for critical industrial applications. This is especially important in environments where safety is a top priority, such as chemical plants and mining operations.

Improved Total Cost of Ownership

Every organization has to balance immediate profitability with long-term profitability. Lithium batteries can be more expensive upfront but they offer a better long-term cost of ownership compared to traditional lead acid. Organizations can weigh the benefits of improved productivity, decreased maintenance costs, the potential of improved production or run time, and decreased downtime due to charging (if applicable) with the costs of purchasing new batteries for their vehicles to determine if the long-term benefits are worth it.

What you need to know before transitioning to lithium batteries

The advantages of lithium batteries are great, but before diving into purchasing lithium batteries for your vehicles, there are some things your organization should consider.

New chargers may be needed

In addition to the battery, new charging equipment may be needed. A high-output battery charger with an opportunity charging function will allow for quick charging in short periods which is perfect for a 24/7 operation.

New training may be required

As with any new equipment or process training should be considered. Not only is this an important step in ensuring proper handling of the lithium batteries, it’s also a good opportunity to review overall safety and best practices.

Battery Weight

A secondary role for batteries is to balance the weight of equipment like forklifts. So keep in mind that lithium batteries tend to be lighter than lead batteries and can throw off this balance if not careful. If the lithium batteries you purchase are lighter than the batteries you are currently using, make sure to find an alternative weight source to ensure proper balance.

Brand and Quality

As the need for lithium batteries has grown, many companies have joined the marketplace. However, not all brands offer the same quality. When purchasing lithium batteries ensure you choose a reliable brand that offers high-quality batteries. This will make a difference in the power output and longevity of your batteries. As an industrial battery supplier, we offer DEKA batteries because we believe in the lifetime value their batteries provide to our clients.

Considering Lithium? Consult with a Trusted Battery Supplier

Transitioning to lithium can be a sizeable investment especially if your organization owns a large fleet of vehicles. To ensure a successful transition it’s best to consult with a trusted battery supplier.

Working with a trusted battery supplier will save you time, money and headaches throughout the process. They can make sure you are purchasing a quality product and have everything you need for the switch.

If your organization is in the Mid-Atlantic region, we would be happy to assist you in exploring lithium batteries for your business.

Replacements for Electric Pallet Jack Batteries

Electric pallet jack next to batteries charging at charging stating

Replacing the battery or batteries for your electric pallet jack(s) is not something most organizations think about when leasing or purchasing a new piece of equipment. Inevitably, organizations with long leases or who purchase their pallet jacks will run into the dilemma of needing to replace the batteries.

When this happens, your organization has a decision to make. Should you purchase the cheapest option or buy based on a specific need like extended battery life or a low-maintenance model?

When it comes to batteries, most organizations do not know of the various options at their disposal that could lead to increase productivity or that could improve their long-term total cost of ownership.

To help educate you on the available options and to help you find the best replacement for your electric pallet jack (or other industrial equipment) battery, we have provided insights below.

Understanding Your Pallet Jack’s Battery Needs

Before diving into the buying process, it’s essential to understand the specific requirements of your pallet jack. Industrial pallet jacks come in various shapes and sizes, and their battery needs can vary accordingly.

Your new replacement battery must align with the equipment’s recommendations. There are a few considerations for this.

Voltage
Capacity
Minimum and maximum battery weights
Measurement of battery (length, width, and height)
Current battery type and brand

To identify your needs, you can reference the data plate on your electric pallet jack.

However, these data plates can be hard to read or identify what you need. Even if you are unsure, you can still contact a battery supplier and they can help you find a battery that would work.

Once you have the base recommendations for your pallet jack, you can begin exploring the different types and options that fit into your specific make and model.

Types / Options for Pallet Jack Batteries

Electric pallet jack batteries, generally come in two types: lead-acid or lithium-ion. While there are variations (gel, flooded, AGM, etc.) it’s important to have a basic understanding of lead-acid and lithium batteries when purchasing a replacement battery.

Lead-Acid Batteries: Traditional lead-acid batteries have been a staple in the material handling industry for decades. They are cost-effective and robust, capable of handling frequent charging cycles. Lead-acid batteries are known for their durability and suitability for heavy-duty applications. However, they require regular maintenance, including watering and equalization, to ensure optimal performance and longevity.

Lithium-Ion Batteries: In recent years, lithium-ion batteries have emerged as a popular alternative to lead-acid batteries. Known for their high energy density, lightweight design, and fast charging capabilities, lithium-ion batteries offer several advantages. They require minimal maintenance, have a longer lifespan, and provide consistent power output throughout the discharge cycle. While they come with a higher upfront cost, the long-term benefits often outweigh the initial investment.

Lithium batteries are becoming an increasingly readily available option in recent years. Many organizations will still opt for lead-acid batteries but it’s important to know your options especially if you are looking for ways to improve the long-term cost of ownership or an option that provides a longer lifespan with less maintenance.

Considerations for Buying Electric Pallet Jack Batteries

When it comes to buying a replacement battery you have options. Over time battery technology has evolved offering various solutions to many battery frustrations.

So, in addition to having the right specifications for your pallet jacks, you can also consider other needs of your operations to ensure optimal battery performance. Here are some factors to consider:

Cycle Life: Consider the expected number of charge-discharge cycles the battery can endure over its lifespan. A longer cycle life indicates better durability and longevity.

Charging Time: Check the charging time required for the battery. Faster charging times can

reduce downtime and improve operational efficiency.

Maintenance Requirements: Consider the maintenance requirements of the battery. Lead-acid batteries require regular watering and equalization, while lithium-ion batteries typically require minimal maintenance.

Brand and Quality: Choose a reputable brand known for producing high-quality batteries. Quality batteries are more reliable, last longer, and often come with better warranties.

Price vs Cost of Ownership: While price shouldn’t be the sole determining factor, it’s essential to consider your budget. Balance the upfront cost of the battery with its long-term performance and maintenance requirements to make an informed decision.

What does your organization value most? Are your operations being halted by battery charge times? Is maintenance costing your organization too much in wasted man hours? Does your organization require longer-lasting batteries?

There are many battery options available. Identify your organization’s biggest battery pain points and you will likely find a battery solution to help improve it.

Purchase Options

Not only do you have options for the types of batteries available but there are also several options for where and how you can purchase replacement batteries.

Dealership

Organizations often contact the dealership they leased the pallet jack from to find a replacement battery. This is a convenient solution for most because there is already a relationship with the dealership. Keep in mind that dealerships are not battery experts. Those that do offer replacement batteries, likely keep a small stock of batteries with very few options available to choose from.

Battery Supplier

An industrial battery supplier is another option to consider. They specialize in batteries and likely have a variety of options to choose from. Battery suppliers can help answer any questions you have, and find products to fit your unique needs and because they have a large selection, they may be a more affordable option compared to your equipment dealership.

Lease batteries

Leasing power is a fairly new option for replacing your batteries. Instead of purchasing a battery outright, you can lease it for a low monthly cost. Like leasing equipment, this is a great option to avoid a large upfront cost while minimizing the need for maintenance and battery replacements down the road. The company that leases the batteries will ensure they are running optimally and will replace the batteries when needed to ensure your operations continue running smoothly.

As we’ve explored, there are many options for replacing your electric pallet jack batteries. If you have questions or want to discuss battery replacement options, then contact us. We can help you find the right replacement battery for your electric pallet jack needs.

electric pallet jack batteries industrial battery options

Choosing the Right Industrial Lift Battery

No matter if you own scissors lifts, forklifts, an articulating boom lift or any other type of industrial lift choosing the right battery is essential. There are a variety of batteries to choose from based on individual needs. Some are more cost-effective up front while others provide longer-term benefits. Some batteries require less maintenance while others have a shorter charge time.

What are your lift battery needs? Would a battery that improves operations, minimizes downtime, or optimizes productivity be the right fit? Here you can explore the different types of batteries to consider to help you find the most suitable option.

battery options forklift batteries lift batteries scissor lift batteries

Lithium Batteries For Forklifts [Buying Guide + Pros and Cons]

In the ever-evolving world of material handling, forklifts have been a staple for decades, efficiently transporting goods in warehouses and industrial settings. Traditionally, these workhorses relied on lead-acid batteries for power. However, with advancements in technology, lithium batteries have emerged as a game-changing option, promising improved performance, lower maintenance costs, and a greener future.

In this blog, we will explore the benefits of lithium batteries for forklifts and why they are becoming an attractive choice for businesses worldwide.

This information will help research lithium batteries and if they are right for your company, however, If you are ready to purchase lithium batteries for your forklifts, feel free to contact us.

forklift batteries lithium batteries

Industrial Forklift Battery Types, Maintenance And Safety

Industrial forklifts are essential equipment in warehouses and distribution centers, used to move and stack heavy loads efficiently. These machines are powered by batteries that provide the necessary energy for their operation. Forklift batteries are different from car batteries in many ways, and understanding their characteristics is crucial for efficient and safe forklift operation.

In this blog, we will discuss industrial forklift batteries and their features, including types, maintenance, and safety measures.

forklift batteries maintenance safety

What to know when buying forklift batteries

If you’re in the market for industrial forklift batteries, you’ll want to make sure you’re making an informed decision. After all, these batteries are a significant investment that will impact the efficiency and productivity of your operations.

Here are some key considerations to keep in mind when buying industrial forklift batteries:

Considerations when buying forklift batteries

Capacity: The capacity of a forklift battery refers to how much energy it can store and how long it can power your forklift. You’ll need to determine the capacity you need based on the size and usage of your forklift. Be sure to consult with a knowledgeable forklift battery supplier to ensure you’re getting the right capacity for your needs.

Voltage: Forklift batteries are available in various voltages, typically ranging from 12 volts to 80 volts. The voltage you need will depend on the type and size of your forklift. Having the wrong voltage can lead to significant damage of your equipment. Again, consult with the manufacturer or supplier to ensure you’re getting the correct voltage.

Size: Forklift batteries come in different sizes and shapes. You’ll want to make sure the battery you purchase fits properly into the battery compartment of your forklift. Consider the dimensions of the battery as well as the weight, as a heavier battery can affect the balance and stability of your forklift.

Type: There are two main types of forklift batteries available: lead-acid and lithium-ion.

Lead-acid batteries are the most common type used in forklifts due to their low cost and availability. They are also reliable and have a long lifespan if adequately maintained.

Lithium-ion batteries are becoming increasingly popular due to their efficiency and maintenance-free operation. They are also lightweight, which means they can power heavier forklifts while reducing overall weight. But they are a little more expensive than a traditional lead-acid battery.

Each type has its own advantages and disadvantages, so you’ll need to consider factors like cost, maintenance requirements, and lifespan when choosing a type.

Maintenance: Forklift batteries require regular maintenance to ensure they perform optimally and have a long lifespan. Consider the maintenance requirements of the battery you’re considering, including how often it needs to be watered, charged, and inspected.

Price: The price of industrial forklift batteries can vary widely depending on the type, capacity, and brand. While it may be tempting to choose the cheapest option, keep in mind that a higher-quality battery may save you money in the long run by lasting longer and requiring less maintenance.

Warranty: Be sure to check the warranty on any forklift battery you’re considering. A good warranty can provide peace of mind and protect your investment in case of defects or premature failure.

Alternative option to buying forklift batteries

There are many things to consider when purchasing a forklift or other heavy-duty equipment battery. Working with a good supplier can help you navigate these purchases. However, there is an alternative to buying a battery for companies who don’t want the upfront costs of purchasing a battery.

At Beal Industrial Battery, we offer companies the choice to “lease” their battery power. The process is similar to how you would lease a forklift. We would take care of providing the right batteries, maintaining them and replacing them when the time comes.

This is a great option for companies who don’t want the upfront costs of buying new batteries or want a more convenient way to manage their power.

Choosing the best battery option for your business

Whether you choose to buy a new forklift battery or lease, will depend on your own goals and needs. Choosing industrial forklift batteries requires careful consideration of factors like capacity, voltage, size, type, maintenance requirements, price, and warranty.

By doing your research and consulting with experts, you can make an informed decision and choose a battery that will help your operations run smoothly and efficiently for years to come.

forklift batteries

Battery Options for Industrial Equipment

Did you know you have battery options for your forklifts, pallet jacks and other battery-powered equipment? Batteries are not often thought about when buying or leasing equipment. The thought of replacing a battery doesn’t occur to most businesses until their equipment becomes affected.

The various battery options can allow you to either save money, prevent downtime or add convenience to your power needs.

The best time to consider these options is before you purchase or lease equipment, however, it’s also useful for those looking to replace their batteries.

Whether looking to save money or find a higher-quality option, we have you covered. We will discuss your options in order to help you find the best solution.