Industrial battery handling equipment is necessary for the care, maintenance and longevity of batteries. It allows organizations to safely change, wash, move, and charge industrial batteries while maintaining their integrity and lifespan. 

For facilities that regularly use material handling equipment like forklifts, and pallet jacks, or other motive equipment, battery handling equipment is a necessity.

Whether you have a growing operation or are looking to maximize efficiency, knowing what battery handling equipment is available will help. In this blog, we’ll explore various types of industrial battery handling equipment and their importance in modern industries.

Battery Changing Equipment

Battery Extractor

Battery changing stations and extractors are the workhorses of the industrial battery handling equipment world. They offer a centralized and efficient method for replacing and recharging batteries in electric forklifts and other battery-powered equipment. These types of equipment often come in different configurations, depending on each facility’s needs.

Considerations for choosing the right changing equipment

  • Capacity / Number of batteries changed daily
  • Floor space
  • Budget
  • Flexibility
  • Future Needs

When purchasing battery changing equipment, you want to make sure it works well for your facility’s operations while keeping in mind future operational needs. 

Battery Watering Equipment

Example of an automatic battery watering system

Battery watering is a necessary step in maximizing the performance and lifespan of industrial batteries. Without watering a battery, they will eventually oxidize and lose power. 

Because this is an important aspect of ownership for lead-acid batteries, many different battery watering systems have been developed to make the process more convenient. As you are exploring options make these considerations:

  • Automated or manual operation
  • Portability
  • Access to water supply

Every battery needs to be watered but not all facilities have the same access to a water supply or the manpower to water a battery. The equipment required will vary between facilities based on their vehicles and how their battery operations are established. 

Battery Wash Equipment

Battery wash station

A battery will have longer-term performance and will be safer to handle when it undergoes a regularly scheduled wash. The reason is that battery wash equipment, like battery wash cabinets and wash stations, are designed to remove the buildup of corrosive materials that can be detrimental to a battery’s lifespan. 

There is a variety of wash equipment available based on a facility’s needs. To help you decide what’s right, consider the following needs: 

  • Weight Capacity
  • Efficiency
  • Mobility
  • Recirculation/Neutralization System for proper water disposal
  • Automation

Will your staff wash batteries manually or is automation important in your facility’s efficiency? Will the equipment need to be easily moved? Will you hire a company to dispose of your wash water or is a recirculation neutralization system ideal so your organization can dispose of the water internally?

All of these considerations can help you determine the right battery wash equipment. 

Battery Hoists and Lifts

Battery stand with lift beam and hooks

Battery hoists and lifts are indispensable for safely moving and positioning heavy industrial batteries. They can be used to transfer batteries from charging stations to the equipment, minimizing the risk of accidents or injuries associated with manual lifting.

While these are simpler accessories compared to a battery watering system, they are important aspect of safely and efficiently extracting and handling batteries. There are a number of features to consider when exploring the various battery-lifting devices.

  • Hook styles 
  • Adjustable hook positions
  • Number of hooks per beam
  • Weight capacity

Choosing the right lifting equipment will depend on the type and variety of batteries in your facility. 

Battery Handling Requirements for Your Facility

Industrial battery handling equipment is essential for maintaining the batteries within any facility. Whether you have a fleet of vehicles or a few personnel carriers, handling these batteries properly will help ensure employee safety and improve the likelihood of optimal battery life.

To equip your facility with the right equipment, it’s best to consult a battery supplier with expertise in battery management. An experienced and knowledgeable company will be able to recommend the right equipment based on your motive equipment, battery needs, and facility size. 

If your facility is in the Mid-Atlantic, give us a call. We are a battery supplier serving businesses from Maryland to New York. 

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